KBC Poker 40% New design of the keyboard frame part.1

bl1978

16 Mar 2011, 06:01

KBC Poker 40% New design of the keyboard frame part.1

Hi, I"m a keyboard fan from Taiwan

Very pleased to come here to share with you information about the keyboard

Recently I got the keyboard KBC poker 40%
PBT keycap and cherry black posed by the mechanical axis of the keyboard, and keys location has not been changed.
I feel very satisfied of the keyboard. I was quite happy at the time.
But I think KBC poker 40% could be better
So I started thinking, I want to add more functions, to make it perfect

The following summarized design ideas.

1. Storable USB cable
40% of the keyboard to go out quite easily, if the USB cable can be incorporated in the function of adding even more ideal. It can be forget to bring the USB cable out to avoid the dilemma.

2. USB cable can be adjustable
As an external device, sometime we need longer cable, if the cable can be adjusted so that will be the best.

3. Hight of the Keyboard can be adjust
I always liked adjustable keyboard, if they can add this features it would be ideal.
I am a industrial designer, so I am quite familiar with the product design process

So I started working the design of the KBC poker 40%
I can add three more functions.
(The sharing will be completed in two articles)

In order to achieve the exact size, I first disassembled the keyboard KBC poker 40%
And take it to 3D reverse scan
As the white spray paint scanning needs, it becomes like this

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After I use 3D graphics software, the 3D rendering completed in full accordance with the ratio of 1:1
And in the frame I want to add functionality.
This is a 3D drawing final look, I have considered the feasibility of the die mold. This is certainly not problem.

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Then, making the sample frame
I used to draw a 3D CNC in accordance with drawings to process samples
Figure not yet completed processing of plastic paint colors

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Assembly testing
KBC poker 40% I have remove the load board that and put into the sample frame which I designed myself

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Storage USB cable test
50cm USB cable

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USB wire diagram incorporating

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100cm USB cable

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With three holes to reach the control pressure line the length of USB cable length

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Use it with ipad

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Currently the keyboard frame is not yet completed
There are keyboard stand not making and the frame needs painting
I prefer to paint color in iron-gray

Please look forward to part 2
And please respect this article as intellectual property, without my approval, please do not reprint articles

Thanks

Brian


My BLOG
http://design1978.pixnet.net/blog/post/33520525

User avatar
webwit
Wild Duck

16 Mar 2011, 06:09

Wow, that's really amazing. It is times like this I envy a hardware/materials guy (I am a software guy). Looking forward to part 2!
goldduck.jpg
goldduck.jpg (25.89 KiB) Viewed 15418 times

User avatar
sixty
Gasbag Guru

16 Mar 2011, 06:25

Welcome to the forum!

That is quite outstanding work, the cable holder is a brilliant idea that would improve the keyboard a lot. How durable is the prototype material you used? While you are in the process... how about adding a little "push in" plastic/rubber thingie for the USB connector to protect it from dust when not in use? You know, like digital cameras and cellphones have it and such.

Since your approach seems to aim at portable use, I think that would improve it even more!

Looking forward to part 2.

javifast

16 Mar 2011, 07:28

Very good job. Waiting the part 2...

User avatar
CeeSA

16 Mar 2011, 10:07

oh man, really excellent work!
keep on going.

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webwit
Wild Duck

16 Mar 2011, 13:21

The disadvantage of the cable holder is that it seems to give more height to the keyboard.

bl1978

16 Mar 2011, 13:46

Overall height of the same keyboard in KBC

User avatar
webwit
Wild Duck

16 Mar 2011, 13:55

Excellent! Btw, the accidental yellow looks kinda good ;)

eclairz

16 Mar 2011, 13:56

Really good modification, maybe as an improvement, you could have places for the non-moving feet, so that they stay in place. The cable holder is a great idea, i don't know if its possible but being able to reroute the cable through the cable holder using an mini L-plug cable? probably not possible but it would further make it more convienient.

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002
Topre Enthusiast

16 Mar 2011, 14:14

Image

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guilleguillaume

16 Mar 2011, 15:42

outstanding!! DO WANT!

crowstar

16 Mar 2011, 18:27

why is it called the kbc 40%? and also 60%? Any reason at all?

User avatar
sixty
Gasbag Guru

16 Mar 2011, 18:40

Its 60% of the size of a normal keyboard, or saving 40% space.

User avatar
Sugoi

16 Mar 2011, 18:47

Great work! I wish I had the skills to build my own keyboard. -__-

Floob

16 Mar 2011, 21:49

That's a pretty cool mod!
I do like the yellow of that prototype, oddly.

User avatar
webwit
Wild Duck

16 Mar 2011, 21:54

Looks better than this prototype yellow.

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CephalicCarnage

16 Mar 2011, 23:21

Amazing work! Looking forward to part 2.

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bakageta

17 Mar 2011, 10:09

That's very impressive, certainly seems like an improvement over the original.

xis

17 Mar 2011, 11:30

wow this is awesome! waiting on pt2 now!

strike015

17 Mar 2011, 15:44

nice work man! The yellow on black looks pretty good, can't wait to see part 2

bl1978

17 Mar 2011, 16:52

Very pleased to share this article here


Because of my work increased
KBC 40% conversion may take longer time to complete the

> _ <"

vsedach

11 Apr 2011, 18:38

Hi Brian. Very nice case design! You said you used CNC to make the case - was there any molding involved, or was the case made from one solid piece of plastic?

bl1978

22 Apr 2011, 18:35

hello vsedach

KBC 40% case I independently designed and completed by the
I am a professional industrial designer
I use reverse engineering and software to complete the design 3d
And ensure the correct size

cactux

18 Nov 2011, 12:04

[Account and posts deleted on request]

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