Franken-Beam XT mod for the 5251 Beamspring

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ekeppel

11 Sep 2017, 18:33

Of all the various beamspring iterations, many prefer the layout of the 5251 because it is similar to the original XT layout, and some may argue, even a tad more usable.

Since I had been using my 5251 naked (without the white whale case) for a while, I decided to see what could be done about making a case so that at least it might look like a finished keyboard rather than having all the innards exposed.

My first attempt involved trying to make a top case from wood, but that was a miserable failure. I don't really have the tool set up that I would need to do a good job. :-(

So, I got to thinking that since the layout is so close to that of an XT perhaps an XT case top would fit, and indeed it does. All that is needed to use the case is to provide support below the front edge and a couple of supports on the rear.

This is what I ended up with:
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The front support piece is just softwood that I had laying around and is cut to fit inside the front edge of the XT top case. There are lots of little cutouts and projections in the cover, so that's why there are so many little routed-out areas in the support piece. The rear face of the support is also routed out to a depth of 2mm or so in two places to accommodate the plastic stabilizer supports on the space bar and numpad-zero keys.
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I don't have very sophisticated woodworking equipment here, so it's very rough, but it fits surprisingly well. I mounted the support block to the 5251's plate using a wood screw on each end going up from the bottom and using the two empty holes that happened to be available on the plate. The screws are the black ones shown below.

To allow the support to fit tightly against the plate, it was also necessary to drill a few holes in the bottom of the support to accept the ends of the plate screws that stick up and would otherwise prevent the block from sitting flush.

Also note the addition of rubber feet on the base plate to protect the desk. :-)
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With the support installed, the top fits snugly, however it needed something on the rear to keep it from sliding forward, so I grabbed a couple of pieces of copper pipe bracket and bent them into shape so that they would mount in the existing screw holes in the XT case, and added a few washers to keep from bottoming out the original screws and damaging the case.

One end of the bent copper support rests on the vertical portion of the top plate, preventing any forward sliding of the case, and the other end of the support rests on the bottom plate to add some rear stability against downward pressure. I could have bent them to rest perfectly on the plate, but found that just folding them over until the proper height was reached worked just as well. The ends in contact with the plates were covered in electrical tape to prevent scratching.
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There is no actual attachment of the XT top to the 5251. It's just a press-fit (but a nice tight one) and the top lifts right off. It's snug enough fit that it's not going to come off unless the keyboard is lifted by the XT cover alone. It would not be hard to create a better mechanical attachment if a couple of holes were drilled in the 5251 plate and spacers / longer screws added, but I don't like to make damaging modifications unless there is a real need to.

The modification works well for me, and is completely reversible with no permanent changes, drilling, or damage to either the 5251 or the XT case. I may give the wood a coat of beige paint at some point so that it matches the top a little better, but this was just an experiment so I may make a few minor changes before I'm settled with it.

At least now I can use my 5251 without the huge case, and for the most part it looks like a finished keyboard now rather than a naked block of metal and circuit boards sitting there on my desk. :D

----

Epilogue: Since I stole the top from a poor XT that I had sitting here, I now had a naked XT to deal with, so I decided to frankenstein that one as well, and complete the 'head swap' by putting the XT inside the 5251 case, lol.
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As it turns out, the XT assembly is just a little larger than the one in the 5251, so it had to be mounted to the underside of the 5251 case supports. With a couple of washers to space it down a little and some tiny adjustment of the XT's upper mounting slots, it fits just fine. Since only the upper mounting slots line up with the 5251's bolt holes, I opted to just use them as-is, and to support the front of the assembly with a block of wood. The wood block keeps it from flexing downward into the case when pressure is applied to the front edge keys (i.e. spacebar, etc.). I didn't take any photos of this secondary swap process, but can do so if anyone is curious.

It's a lot easier to put an XT assembly into a 5251 case than the other way around, but I had fun with both of these. :twisted:

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In addition to the XT case top, you may notice that the layout and colorway on this 5251 is not stock. I went for a tri-color layout using a few donor keys from a Selectric as well as alphas from a Displaywriter. I also made use of the new ANSI Return key gap to mount a num-lock LED.

I felt that the Displaywriter looked nice with Selectric alphas on it to offset all of that white, so its white alphas were made use of on this 5251 project instead. Here's the 'key donor' Displaywriter:
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I hope some of you out there find this little Franken-Beam XT project interesting. Feel free to share any suggestions or ideas on how I could have done it differently / better / easier. :)
Last edited by ekeppel on 11 Sep 2017, 18:41, edited 1 time in total.

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seebart
Offtopicthority Instigator

11 Sep 2017, 18:36

Brilliant idea love it! ;)

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depletedvespene

11 Sep 2017, 19:04

Magnificent work.

And, dare I say... the XT on a DisplayWriter case (this... uh... conjoined twin to the Frankenbeam-XT) looks quite imposing and almost a natural fit (the stepped keys, specially the triple-high + one, ruin the illusion a bit, IMHO). Have you thought of a name for this XT-on-steroids? :-)

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depletedvespene

11 Sep 2017, 19:07

Come to think of it, how much available space is inside the XT-on-steroids? Enough to fit other computer components and make a full PC out of it?

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ekeppel

11 Sep 2017, 19:13

depletedvespene wrote: Magnificent work.

And, dare I say... the XT on a DisplayWriter case (this... uh... conjoined twin to the Frankenbeam-XT) looks quite imposing and almost a natural fit (the stepped keys, specially the triple-high + one, ruin the illusion a bit, IMHO). Have you thought of a name for this XT-on-steroids? :-)
"Cousin Itt" maybe? ;)

----

And regarding space, yeah, there is a lot of room in there. I'm sure some enterprising person could fit a lot of PC hardware inside. I have no doubt that a 5251 form-factor mobo exists somewhere, lol.

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depletedvespene

11 Sep 2017, 19:19

ekeppel wrote:
depletedvespene wrote: Magnificent work.

And, dare I say... the XT on a DisplayWriter case (this... uh... conjoined twin to the Frankenbeam-XT) looks quite imposing and almost a natural fit (the stepped keys, specially the triple-high + one, ruin the illusion a bit, IMHO). Have you thought of a name for this XT-on-steroids? :-)
"Cousin Itt" maybe? ;)
Oddly fitting. :-D
ekeppel wrote: And regarding space, yeah, there is a lot of room in there. I'm sure some enterprising person could fit a lot of PC hardware inside. I have no doubt that a 5251 form-factor mobo exists somewhere, lol.
I'd love to see this done. :-)

Absolutely way out of my limited skill set, though. :-(

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depletedvespene

11 Sep 2017, 19:23

depletedvespene wrote: ... almost a natural fit (the stepped keys, specially the triple-high + one, ruin the illusion a bit, IMHO).
A Model F AT.

Get a Model F AT in the 5251 case and THAT will be the perfect Cousin Itt.

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ekeppel

11 Sep 2017, 19:38

depletedvespene wrote:
depletedvespene wrote: ... almost a natural fit (the stepped keys, specially the triple-high + one, ruin the illusion a bit, IMHO).
A Model F AT.

Get a Model F AT in the 5251 case and THAT will be the perfect Cousin Itt.
Interesting idea, but as it turns out, the AT internals are just a little wider and won't fit without cutting the case on the 5251, which I will definitely *not* be doing, lol. :shock:

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alh84001
v.001

11 Sep 2017, 19:59

ekeppel wrote:
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So wrong, I love it!
ekeppel wrote: Here's the 'key donor' Displaywriter:
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I hate you :D

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JP!

12 Sep 2017, 18:44

I like how you have combined all of the unique advantages of the XT layout into a larger and more ergonomic form factor :lol:

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ekeppel

12 Sep 2017, 21:05

The sharp edges caught my attention, so I rounded the corners and front of the support block with the router. While the piece was out, it also received a coat of paint. Now it matches the top much better. ;)
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JP!

12 Sep 2017, 22:54

Would a Bigfoot case work also?

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ekeppel

12 Sep 2017, 23:03

JP! wrote: Would a Bigfoot case work also?
Due to the massive overhang on the Bigfoot, it probably wouldn't be very stable against wrist pressure if sized like the one shown in my project.

However, if you deepen the block to extend to the front edge of the Bigfoot case and then add some feet to it so that it is supported and can't tilt, then I don't see why you couldn't get it to work.

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