IBM Model F Restoration, USB port and custom controller
Posted: 30 Jul 2014, 17:13
This is a simple Mod that I am doing to get my Model F terminal keyboard ready for daily use once my replacement controller arrives. More photos will be uploaded when finished.
The first stage of the process was the usually dissemble and cleaning I don't have any photos of this but the usual process applies soak all plastic parts in hot water with dishwasher soap or washing powder I like http://www.costco.co.uk/view/product/uk ... 8.1/119903 this stuff will clean anything
The back plate and bottom of the steel plate where painted with matt black hammerite spray paint, I wish now I had used some sort of primer first but it does the job. Next time i will go the whole hog and take it all the way down to the metal acid etch prime and use a satin black spray paint and then seal it.
First of all I fitted a full sized USB B connector to the hole in the back plate where the original cable came out( i do not trust mini USB i have supported older blackberries in a corporate environment for too log to have anything but a deep built in hatred of them, they all fail its just a matter of how long until they do, and my fingers are too fat for micro), its just the right hight ( how did they know!) but if you have quite a fat socket like i had you will have to remove the plastic cover on the bottom of it, 2 holes drilled with a hand drill allow it to be fixed to the inner case.

Next was to make a hole for the USB port in the plastic case, not too hard, used a dremmle like tool to cut away and then a file to smooth it off, a little bit messy but i am considering painting the case anyway. It fits very well i impressed myself with this one


This was to reinforced the case where I cut it, a few thin bits of plastic and what i like to call poor man's fibreglass ( gaffa tape soaked in super-glue) this wont add a huge amount of strength ( although it does support it more than you would think) its mainly to stop cracks forming in the now 30 year old plastic.


The ribbon cable had come off the board ( about 5 of the connections ) this may be why the usual converter would not work
but it had to be replaced and i was dammed if i was de-soldering that ribbon cable form the controller and then somehow stripping tinning and re-soldering it, far quicker to just replace it with some wire of about the same gauge and jut make sure its about the same length when i solder in the new controller. ( gaffa tape again saves the day insulating the wires, once the controller is in place and tested the wires will be hot glued into place)

That is it so far, I have some keys on order form unicomp to PC'ífy the layout a bit, mainly just the number pad keys around the outside, Insert, Home, Page up and so. The left hand keys will be Prnt Screen, Scroll Lock, Pause and Esc as they are not in the usual place on the terminal layout the remaining keys will be numbed M1 to M6 ( macro keys for autohotkey scripts
) F1 to F24 will be ordered when i have a little more cash they will be green keys as a throwback to my very first computer this little baby http://chrisacorns.computinghistory.org ... A3010.html ( best rubber domes i have ever used by the way)
Does anyone know the colour code for the plastic that IBM used on the F and M I would like to repaint the case as there are a few scratches and cracks i have had to patch up but i don't want it to change i want it to look original.
Also does anyone know where i can get a decent full sized USB A to B cable that coiled ? The only ones I can find are micro.
The first stage of the process was the usually dissemble and cleaning I don't have any photos of this but the usual process applies soak all plastic parts in hot water with dishwasher soap or washing powder I like http://www.costco.co.uk/view/product/uk ... 8.1/119903 this stuff will clean anything

The back plate and bottom of the steel plate where painted with matt black hammerite spray paint, I wish now I had used some sort of primer first but it does the job. Next time i will go the whole hog and take it all the way down to the metal acid etch prime and use a satin black spray paint and then seal it.
First of all I fitted a full sized USB B connector to the hole in the back plate where the original cable came out( i do not trust mini USB i have supported older blackberries in a corporate environment for too log to have anything but a deep built in hatred of them, they all fail its just a matter of how long until they do, and my fingers are too fat for micro), its just the right hight ( how did they know!) but if you have quite a fat socket like i had you will have to remove the plastic cover on the bottom of it, 2 holes drilled with a hand drill allow it to be fixed to the inner case.

Next was to make a hole for the USB port in the plastic case, not too hard, used a dremmle like tool to cut away and then a file to smooth it off, a little bit messy but i am considering painting the case anyway. It fits very well i impressed myself with this one



This was to reinforced the case where I cut it, a few thin bits of plastic and what i like to call poor man's fibreglass ( gaffa tape soaked in super-glue) this wont add a huge amount of strength ( although it does support it more than you would think) its mainly to stop cracks forming in the now 30 year old plastic.


The ribbon cable had come off the board ( about 5 of the connections ) this may be why the usual converter would not work


That is it so far, I have some keys on order form unicomp to PC'ífy the layout a bit, mainly just the number pad keys around the outside, Insert, Home, Page up and so. The left hand keys will be Prnt Screen, Scroll Lock, Pause and Esc as they are not in the usual place on the terminal layout the remaining keys will be numbed M1 to M6 ( macro keys for autohotkey scripts

Does anyone know the colour code for the plastic that IBM used on the F and M I would like to repaint the case as there are a few scratches and cracks i have had to patch up but i don't want it to change i want it to look original.
Also does anyone know where i can get a decent full sized USB A to B cable that coiled ? The only ones I can find are micro.