fohat wrote: Continuing, I was happy at first with the 3/8" neoprene washers but grew disenchanted with them because they were too tall (thick) and made the keys under them feel funny. I had to force and stretch them down into place, but that seemed good. (that sentence would draw snarky comments on GH)
They seem to be the same thickness as my original 7/16" SAE stainless steel washers, and I never felt that issue, presumably they "rocked" out of the way.
Today I got some 7/16" ID x 7/8" OD fiber washers that seem to be a good thickness, but were a little bit to tight to fit over the barrels (chimneys) so I reamed them out with the Dremel. I felt that they still needed to be pretty snug since they weigh less than the steel ones.
These are another improvement, since they don't rattle and the ends of the spacebar are stabilized, but they still inhibit the downstroke of the keys that they surround. Next step:
Find a small file and file out notches where the buttresses occur so that the washer can slide farther down the barrel.
PS - what are the specs for the nylon washers? something on the order of 9mm ID x 20mm OD x 1mm thick?
When i find my calibers i will let you know