I completed my Ergodork today. It's got ergo clears, an aluminium plate and a full hand PVC case from Falbatech. I got the PCBs from the Massdrop group buy. They only offered surface mount diodes which were a pain in the
ass to solder by hand. When I reached testing phase, I had only 4 faulty solder connections on those diodes. I'm pretty proud of that.
Even though everything went well in the end, I do have some criticism on the components I ordered from Falbatech (some of these make me feel like I have a wrongfully inflated sense of entitlement, but hopefully I'm being reasonable in my observations):
- Aluminium is not probably the ideal material for a switch plate. The switch holes are very tight, so there were some issue with bending during assembly. I was afraid of breaking the part that connects the thumb cluster to the alphanumeric part of the keyboard.
- Some of the screws in the case had already stripped the corresponding threads. There is a lot of redundancy, though, the amount of screws is higher than necessary, which I like a lot.
- Some of the corners of the case look very crude and need filing and sanding.
- The case feels a little flimsy around the part where the thumb cluster joins the alpha cluster.
- There was a lot of PVC dust from the CNC machine inside the cases. Not a huge problem for anyone who owns a vacuum cleaner, but still, it would a nice touch if I didn't have to do it yourself.
- The rubber nubs provided do not seem to fit or stick to the bottom screws very well. I replaced them with four large furniture anti-slip pads.
Anyway, here it is.